20 February 2024

VARDA: A Private In-Space Manufacturing Project


Varda's 1st in-space manufacturing capsule to land in Utah this week

illustration of a conical white space capsule entering Earth's atmosphere, generating a fiery orange wake of superheated gases.
Artist's conception of a capsule from Varda Space Industries re-entering the atmosphere. (Image credit: Varda Space Industries)

A private company's first in-space manufacturing project is about to come back to Earth.

Last week, California-based Varda Space Industries got permission from the U.S. Federal Aviation Administration (FAA) to land the capsule from its W-1 mission in northern Utah.

If all goes according to plan, W-1's 3-foot-wide (0.9 meters) conical capsule will re-enter Earth's atmosphere on Wednesday (Feb. 21), Varda announced on Feb. 15. The craft will land under parachutes at one of two U.S. military sites west of Salt Lake City — 
  • the Utah Test and Training Range (UTTR) or 
  • the neighboring Dugway Proving Ground. 

RELATED: In-space manufacturing company Varda plans to land its reentry capsules in Australia: report

Varda offers customers the chance to manufacture products such as pharmaceuticals in space, a unique environment with considerable advantages, according to the company.

"These benefits primarily stem from the lack of convection and sedimentation forces, as well as the ability to form more perfect structures due to the absence of gravitational stresses," Varda's website states. "These effects are 'locked' into the material, typically through material crystallization, before being brought back to Earth."

These in-orbit reactions occur aboard the company's W-series capsules, which are designed to survive the fiery trip through Earth's atmosphere at mission's end.

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Varda's first capsule launched in June 2023, as one of the many payloads on SpaceX's Transporter-8 rideshare mission. 
  • While in orbit, the W-1 capsule has been growing crystals of Ritonavir, an antiviral drug used to treat HIV and hepatitis C.
  • Varda originally planned to bring the capsule and its precious cargo home after a month or two but had difficulty securing reentry approval from the FAA and the U.S. military. 
  • That permission finally came last week.
The Varda capsule is integrated into a Rocket Lab Photon satellite, which provides power, propulsion, navigation, communications and other vital services. The Photon will hit Earth's atmosphere on Feb. 21 as well, but most of it will burn up on the way down.
The W-1 landing will mark the second time in less than five months that a spacecraft has touched down in northern Utah
  • On Sept. 23, 2023, the return capsule of NASA's asteroid-sampling OSIRIS-REx mission landed at the UTTR.
  • But the area won't host all Varda touchdowns, if all goes according to plan; 
  • Last fall, the company inked a deal to bring some capsules down in South Australia.

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